Tube laser nesting software

Tube nesting, on the sticks you actually have.

Lasertally Nest is tube laser nesting software. It packs tube parts onto the real stock lengths in your rack, makes one cut where two parts meet end to end, subtracts the chuck allowances before placing anything, and posts rotary G-code plus an unrolled DXF.

Tube gets the same lead-ins, kerf compensation, micro joints and cut sequencing the engine already ran on plate, not a second half-finished engine bolted on beside the first.

Three 236 inch lengths of 6 by 6 by 3/16 inch square tube drawn in three dimensions, one above another like stock on a rack. Two lengths each carry a 131.5 inch part and a 95.5 inch part packed end to end, with a single green cut line where they meet, labeled one cut both parts. The third length carries one 95.5 inch part and a long pale remainder bracketed as a 132.85 inch offcut with 124.97 inches usable. The real hole pattern is wrapped onto the visible faces of every part, and the chuck allowances are hatched at both ends of each length.
A real nest, drawn on the real stock. Five ordered parts across three lengths, the hole pattern sitting on the actual surface, and every inch accounted for.

Shared cuts, and a leftover you can still use

10 sectionsround, square, rect, obround, ellipse, triangle, angle, C and U channel, H beam
STEP and IGESa solid is read, the axis found by measurement, the section classified or honestly called free form
Rotary G-codeplus an unrolled DXF, so the job runs even before a controller's post is dialed in
Miters and copescompound miters and saddle cuts generated from three numbers, not drawn by hand

Tube sections Lasertally Nest recognizes

Lasertally Nest classifies ten standard tube and structural sections from the solid itself. A section it cannot match is called free form rather than guessed at, and it still nests.

Tube and structural section support
SectionRecognized automaticallyNested
Round tube and pipeYesYes
Square tubeYesYes
Rectangular tubeYesYes
ObroundYesYes
EllipticalYesYes
TriangularYesYes
AngleYesYes
C channelYesYes
U channelYesYes
H beamYesYes
Anything elseCalled free formYes

What Lasertally Nest writes for the machine

Machine output
OutputForNotes
Rotary G-codeTubeWritten with the axis word, units and rollover your controller expects.
Unrolled DXFTubeThe whole nest, flattened. Imports into TubesT, CypTube or any CAM package, so a job runs on day one while the G-code post is still being dialed in.
Layered DXFSheetCut geometry on layers, for any CAM package that reads DXF.
.zx and .ctdsNot writtenThose formats are undocumented. A guessed implementation produces files that open, look plausible and cut wrong, so Lasertally does not write them.

On your particular machine. You will notice there is no table of machine brands on this page. That is deliberate: I will not publish a compatibility list I have not actually posted to, because a wrong yes in that table costs you a scrapped stick and costs me the account. Email me your controller and I will tell you straight whether the post is dialed in for it, whether it needs work, or whether you should run the unrolled DXF through your existing CAM in the meantime.

Nest tube on the sticks in your rack.

Nest is $349 a month on top of any plan, and it nests sheet as well as tube. Full refund inside 14 days.